Drilling fluid is crucial for oil and gas well drilling operations, serving key functions such as facilitating the
removal of drill cuttings, maintaining borehole stability and controlling formation pressures. When the drilling
fluid is lost into formations, it can alter the formation’s integrity, contaminate groundwater and cause permeability
damage. In addition, environmental concerns arise from the waste produced during drilling activities,
particularly when discarded drilling fluids contain hazardous substances like heavy metals. This study explores
the potential of integrating ultrafine potato powder (PP) into water-based drilling fluids (WBDFs) as environmentally
friendly additives. Several analytical techniques including X-ray fluorescence (XRF), Fourier-transform
infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), scanning electronic microscope (SEM) and
differential scanning calorimetry (DSC) were used to comprehensively characterize the prepared PPs. The study
included API and HPHT filtration test, permeability plugging test and rheological evaluations of drilling fluids,
assessing parameters such as filter loss, filter cake, apparent viscosity, plastic viscosity, yield point and gel
strength under varied conditions of different particle sizes of PP, concentrations of PP, and temperature and
pressure measurements. The obtaining results emphasize PP’s potential to enhance the wellbore stability and
reduce the fluid loss, the filtration of water or oil into the permeable formation, achieving 43% reduction in the
filtration rate and 70% reduction in the filter cake thickness. Adding 0.5 wt% ultrafine PP improved the
maximum gel strength to 32.2 lb/100 ft2, while the same concentration and particle size raised the plastic
viscosity from 3 to 6.8 cP, which subsequently dropped to 6 cP in high temperature conditions. PP performed
better compared with the reference fluid in improving the thinning behavior of the drilling fluids. Moreover,
permeability plugging tests confirm that adding PP effectively lowered the filtration rate, with higher concentrations
achieving greater reductions over time. These findings suggest that PP holds promise as an effective
additive for drilling fluids, contributing to enhanced drilling efficiency, improved wellbore stability and a
reduced likelihood of instability and lost circulation. The characterization and rheological analysis of PP
biodegradable drilling fluids provide valuable insights for optimizing fluid formulations, tailoring them to specific
operational conditions, and achieving a balance between fluidity, wellbore stability, and cuttings transport.
This research highlights the potential of PP as a sustainable and efficient solution in the realm of drilling fluid
additives.
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